Kydex projects

I hope you find it helpful! Even though I have numerous Transfer Methods on my blogs, and links to others, I have to admit the information is difficult to find since it is spread out in a very unorganized manner! So I thought it was high time I consolidate it all in one place so that you can easily find the method that you want to use for your particular project. Below you will find links to 12 different ways to Transfer onto pretty much any type of material, some are my own Tutorials, some are from friends or readers and a couple of them I found online.

Kydex projects

A set of rivets eyelets Large piece of foam thickness should be similar to that of the gun Work gloves Two pieces of wooden boards Glue and duct tape Things that could make your work easier: Craft-boards can be very handy A professional press Drill set with sanding head Set of box cutters Note that we did not mention any specific size when it comes to the tools Kydex projects the materials.

This is for the simple reason that there are just too many handgun models out there of varying size and caliber. Prepare The Plastic First, you should take the piece of kydex and put the gun on it. The extra material can be cut off at a later point with a blade. Do this for both pieces and make a rough, square cut that you will polish at a later time, to reach the final form.

After finishing the cutting process, the next step will be the heating.

The craftsmanship is excellent and this is a holster that I will have the rest of my life. I love it. Considering that this was really the first true project in Kydex, I had quite a learning curve to overcome. Luckily, Kydex is quite forgiving for if you screw it up you can quickly reheat and erase 99% of the evidence. This is a great example of erasing the evidence. Kydex® Plastic - Thermoforming Sheet s. Superior formability, fabrication and tooling quality makes Kydex® the best choice for countless projects: Kydex® can be thermoformed, post formed, brake formed and laminated.

This is a fairly sensible and risky part, as you will have to heat Kydex projects Kydex to degrees Fahrenheit. Make sure that the process is slow, and the temperature was reached by pre-heating the oven first, otherwise, the plastic will not have a uniform temperature, thus achieving the perfect shape will be harder or downright impossible.

Pressing the Desired Shape While you are heating the kydex, make sure that the press is ready for action. Between two pieces of wooden boards, you should glue the two slice of foam. The gluing process is not required but it will help you keep the entire thing together, especially when you will use your own bodyweight to hold it in place for a couple of minutes.

Be careful not to burn yourself! Use protective gloves all the time, otherwise, you might suffer fairly serious injuries. Press the two pieces together, until they take up the form that resembles the gun.

If you want more comfort room at a later date, or maybe get a universal size, you can put duct tape on the gun before putting it between the two pieces of hot plastic.

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Whether you need more space and where you need it is up to you. Some people like more flexibility at the barrel while others at the trigger. As soon as you are done with this, get ready for the pressing. Place the gun with the plastic between the two pieces of foamed wood.

Now stand on it, and remain there for the next ten minutes, until the kydex takes the perfect shape of the gun. If you have a professional press, you simply have to set it up and take a coffee break.

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Luckily, this material is fairly flexible, so you can retry this process as many times as you need. Simply using a heat gun and forcing the required shape with your finger might also be enough to get the job done. Getting Rid of the Rough Edges With the previous step, you are pretty much done with what can easily be considered the hardest part.

You should now have two pieces of kydex that more or less cover your entire gun. Depending on how deep you want the holster to be, you will need to cut out the desired shape and get rid of the excess plastic.

Take into consideration where you want the rivets to be and leave extra material there, for the ease of the installation. If you cut deep, it will be impossible to fix it, and you will need to start the process from scratch, with brand new pieces.Custom Kydex holsters and accessories to provide you with the best performing, highest quality Kydex holsters and accessories for your daily life and competitive lifestyle.


We offer a wide range of IWB and OWB holsters along with various color and pattern choices. Each sheath is carefully handcrafted to your specifications. Please allow up to eight weeks for completion. Thanks! We’re constantly doing kydex projects and have tried many methods of molding the plastic sheets.

This press has actually become the one that gets used the most. It’s simple and fast to .

Find The Perfect Fit

Methods for Molding Kydex. Kydex is a type of thermoplastic made of acrylic/PVC that comes in sheet form and in various colors. Kydex has a low melting point compared to other plastics, which allows you to complete projects quicker.

Kydex projects

Once you mold and cool the Kydex, the material takes on a rigid durability that makes it attractive for use in small. Hi Dave, I’m in North Carolina right now taking a build class. It’s a great class, and with an excellent instructor.

As you can imagine, the class is constantly asking the . Im working off a smaller scrap of kydex here, but odds are, youll be starting with a full sheet, so the first step is to cut what you need. Now, im making what im going to call a 'hamburger' style sheath, theres a layer of kydex (bun), the knife (patty), then another layer of kydex (other bun).

My First Kydex Project - Gear and Accessories -